Wire To Wire Connections: How To Perform Commercial Grade Attachments

News TeamAutomotive, certified components, Crimping Contacts, Custom Techniques, Industrial, industry, Lead Wire, Manufacturing Process, Medical, military, Quality Assuarance, Soldering, Technology, wire preparation, Wire Processing, Wiring Harness Manufacturing

Electricity does not discriminated on connection quality and will pass voltage so long as there is a physical link of any size from wire to wire. This creates variability in the quality of various connections because of other factors created as a result of less than adequate connection.

Electrical Resistance and Heat are the two main failures created when a wire to wire connection is done wrong…

Fundamentals Of Heatshrink – Discussing The Who, What, Where, When, Why & How

News Teamcertified components, Custom Techniques, Distribution, labelling, Soldering, Technology, Wiring Harness Manufacturing

Insulating electrical conductors in discrete circuits has been a necessary process since the inception of electricity. Many studies, developments and innovations in the wire industry have been made regarding thickness, physical characteristics, insulation material types — all with one goal. Safely and effectively insulating the electrical conductors carrying power. Using Heatshrink There are many implications for heatshrink tubing from safety and physcial reinforcement to identifying wire ends. Safety When a wire is stripped to reveal its inside conductors for crimping, soldering or connecting to an electrical system, there is often a need to re-cover the copper to protect the circuit …

Custom Build Jigs: Design Techniques Used In The Wire Industry

News TeamCustom Techniques, Harness Testing, jigs and fixtures, Parts, Soldering, Technology, Wire Harness Quality System, Wiring Harness Manufacturing

When a new custom jig is designed, the designer takes into account every connection point possible on the harness in order to plan for integrating real-time high speed test scanning ability into the jig…