Power Supply

The Role Of Wire Harnesses In The Future Of Electronics

News Team Automation, Automotive, certified components, Components, Distribution, industry, Lead Wire, Power Cables, Quality Assuarance, Solar, Technology, Wiring Harness Manufacturing

best part about the fly-by-wire method has always been its rock solid reliability. This is why the transition to digital versions has been so slow. Nothing beats the quality levels of the wiring method, but it is too costly to be used for the future…

Super Lube

Machine Maintenance: How To Control The Many Variables In Wire Manufacturing

Chris Collins Automation, Business, Crimping Contacts, Industrial, industry, maintenance, Manufacturing Process, Networking, Parts, Quality Assuarance, Technology, Wire Harness Quality System, Wiring Harness Manufacturing

Most professional machinery for the commercial wire industry and the tooling options available are shipped with docu….

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Wire Cutting & Crimp Die Machine Setups: How To Limit Variability

News Team Automation, Business, certified components, Crimping Contacts, Custom Techniques, Industrial, industry, Lead Wire, Manufacturing Process, Medical, military, Quality Assuarance, Technology, Wire Harness Quality System, wire preparation, Wire Processing, Wiring Harness Manufacturing

Having a great setup tech is key to a crimp die operating properly. Every aspect of the material from feeding the terminals into the fixture, positioning, application and cutting off of the terminal from the carrier reel can create variability in the finished product if everything is not aligned, sharp and accurate.

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Wire To Wire Connections: How To Perform Commercial Grade Attachments

News Team Automotive, certified components, Crimping Contacts, Custom Techniques, Industrial, industry, Lead Wire, Manufacturing Process, Medical, military, Quality Assuarance, Soldering, Technology, wire preparation, Wire Processing, Wiring Harness Manufacturing

Electricity does not discriminated on connection quality and will pass voltage so long as there is a physical link of any size from wire to wire. This creates variability in the quality of various connections because of other factors created as a result of less than adequate connection.

Electrical Resistance and Heat are the two main failures created when a wire to wire connection is done wrong…

A Calculator

Business Models Are Changing: Taking A more Calculated Approach

News Team Automation, Business, Custom Techniques, environmental, Industrial, industry, Manufacturing Process, Networking, Quality Assuarance, Technology, Wiring Harness Manufacturing

The idea of the digital transformation comes as a result of innovating the backbone systems controlling our online experiences. Algorithms dictate much of what we see, how we influence others through marketing, and our overall digital reach as businesses.
If we can learn to understand how these systems work for us, we can best use them for our benefit if we can transform how we do things to excite them.
There are some basic facts about how these algorithms function:

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Quotations: The Basic Requirements For Successful CSA & UL Certified Electrical Cables and Harnesses

Chris Collins certified components, Components, controls, CSA, Custom Techniques, Distribution, Industrial, Manufacturing Process, Parts, Quality Assuarance, Technology, UL, Wire Harness Quality System, Wire Processing, Wiring Harness Manufacturing

It is a known fallacy that different countries around the world use different limits, certifications and safety devices on electrical products that may or may not be legal and certifiable in other regions such as North America where advanced auditing, safety protocols and devices have been created as a result of dangerous products being audited and made safe.

Other certifications sometimes contrast with CSA and UL requirements so machines and devices adhering to other markets need to be readdressed when that product enters the North American Market.

Photo by Catherine Sheila from Pexels

Being An Environmentally Transparent Manufacturer In Today’s Economy

News Team Components, Distribution, environmental, Industrial, Manufacturing Process, Parts, Quality Assuarance, Wiring Harness Manufacturing

Let’s face it, planet earth is all we have and it is our job collectively as humanity to take care of it. Each member of society has a responsibility role to play and in business there is no exception to the rule.

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Realizing Value: The Quality Implications Of Using Certified Electronic Components

News Team certified components, Components, Crimping Contacts, CSA, Lead Wire, Parts, Quality Assuarance, Technology, UL, Wire Harness Quality System

There are huge cost differences between certified and non-certified components which needs to be considered when engineering a new product

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Wire Quality: Common Issues Found During Production

News Team certified components, CSA, Distribution, IPC/WHMA, Manufacturing Process, Quality Assuarance, UL, Uncategorized, Wire Harness Quality System, Wire Processing, Wiring Harness Manufacturing

Wire mills around the world each manufacture wire with a variety of requirements and certifications governing their quality. In North America, you will most often see the markings of CSA and/or UL as well as markings specific to industries like automotive and aerospace such as SAE, CE, MIL-XXX etc. depending on application.

Every performance characteristic about a wire is defined within the certifications like maximum operating voltage, flame retardance and burn characteristics, temperature tolerances, insulation thicknesses, platings on conductors.

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How To Guarantee Harness Quality: Using Cirris Continuity Scanning

News Team certified components, Custom Techniques, Harness Testing, IPC/WHMA, jigs and fixtures, Manufacturing Process, Quality Assuarance, Technology, Wire Harness Quality System, Wiring Harness Manufacturing

One of the main ways to ensure custom wire harness products are in perfect working order before they leave the facility is to test them against known limits electrically….Especially in low voltage data circuits, small discrepancies in resistance values can cripple digital sensing systems that require tight control of a circuit. As more delicate and complex digital robotic circuits become popular and standard, noise shielding failures can cause sensitive data circuits to be inaccurate resulting in machine failures and miscommunications. Cirrus testers can test these sensitive values repeatedly during assembly to maintain circuit integrity to a high degree.