Wire Quality: Common Issues Found During Production

News Teamcertified components, CSA, Distribution, IPC/WHMA, Manufacturing Process, Quality Assuarance, UL, Uncategorized, Wire Harness Quality System, Wire Processing, Wiring Harness Manufacturing

Wire mills around the world each manufacture wire with a variety of requirements and certifications governing their quality. In North America, you will most often see the markings of CSA and/or UL as well as markings specific to industries like automotive and aerospace such as SAE, CE, MIL-XXX etc. depending on application.

Every performance characteristic about a wire is defined within the certifications like maximum operating voltage, flame retardance and burn characteristics, temperature tolerances, insulation thicknesses, platings on conductors.

How To Guarantee Harness Quality: Using Cirris Continuity Scanning

News Teamcertified components, Custom Techniques, Harness Testing, IPC/WHMA, jigs and fixtures, Manufacturing Process, Quality Assuarance, Technology, Wire Harness Quality System, Wiring Harness Manufacturing

One of the main ways to ensure custom wire harness products are in perfect working order before they leave the facility is to test them against known limits electrically….Especially in low voltage data circuits, small discrepancies in resistance values can cripple digital sensing systems that require tight control of a circuit. As more delicate and complex digital robotic circuits become popular and standard, noise shielding failures can cause sensitive data circuits to be inaccurate resulting in machine failures and miscommunications. Cirrus testers can test these sensitive values repeatedly during assembly to maintain circuit integrity to a high degree.

Wire Characteristics: How To Read Inkjet Markings On Wire

News TeamIndustrial, IPC/WHMA, labelling, military, UL, Wire Harness Quality System, Wiring Harness Manufacturing

Knowing what the markings mean on registered wire gives you an advantage when dealing with any electrical system. The characteristic information printed on the wire provides a ton of detail about the circuit it is connected to, as well as providing traceability through the supply chain for where the wire came from. These markings define what the wire can be used for, its physical limitations like fire ratings, pliability, compositions, registered file numbers for wire use, wire gauge and more! A telltale sign that you are purchasing registered, high quality wire is that is will always come with printed markings. …

Semi-Automation: High Quality Crimp Tooling For Calculated Results

News TeamCrimping Contacts, IPC/WHMA, Wire Harness Quality System, Wire Processing, Wiring Harness Manufacturing

One of the main challenges that engineers face in the custom wire harness industry is the multitude of different connection systems available on the market. There are literally thousands of different types of connectors and their respective terminals will only fit the matching housings. This poses “pressing” questions (no pun intended!) 1. Which types do any given professional wire harness manufacturing facility have tooling for? 2. Which type are the best? 3. Most cost effective? Part of our job at C-T Wire Prep is to first educate engineering teams responsible for sourcing connection systems for their new products about availability …